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How to setup an ergonomic workstation at your workbench

The workbench is a central feature in many workplaces, especially in workshops and industrial environments where it's used daily. If it isn't properly adjusted to the user, it can quickly become a source of pain in the back, shoulders and joints. With a height-adjustable workbench with integrated storage, combined with an ergonomic work chair and smart accessories, you can create a workstation that relieves strain and brings more comfort and satisfaction to your workday. 

The right workbench makes for better workdays 

Many people spend long hours standing or sitting at the bench, often leaning forward over the work surface or reaching up high to access materials. This can easily lead to tense shoulders, a tired back and stiff joints. A study by  Shikdar och Al-Hadhrami (2012) at Sultan Qaboos University showed that ergonomically designed workbenches can increase productivity by up to 25% and reduce errors by the same amount. 
With a well-planned ergonomic workbench, you get a workstation that not only supports the body but also makes your workday easier, more efficient and more sustainable in the long run. 

How much weight should a workbench support? 

Before buying a workbench, it’s worth considering your specific needs. Do you need a workbench for the garage that can handle lighter work, or a workshop workbench that supports heavier loads? 
Load capacity and a stable frame are key factors for a long-lasting and safe solution. 
Our most durable models can hold up to 750 kg of evenly distributed weight. The right capacity not only increases durability but also creates a safer and more ergonomic working environment. 

Why choose a height-adjustable workbench

A heigh-adjustable workbench provides excellent flexibility and ideal conditions for ergonomic working positions. The height can easily be adjusted to suit both the user and the task at hand.
Electric frames allow for smooth and convenient height adjustment, while manual crank models provide a more cost-effective option. For workshops or garages where flexibility is key, a mobile workbench on wheels can be the perfect choice, allowing you to move the bench when needed and create a more ergonomic workflow.

Discover our blogs about ergonomics in the workplace

Add extra storage

A workbench with integrated storage makes work both easier and more ergonomic. With the right setup, you can avoid unnecessary lifting, twisting and stretching when reaching for tools or materials. A workbench with drawerstool boards, shelves and workshop chairs keep everything within easy reach, saving both time and physical effort. Don’t forget about tool hooks, a simple way to keep your workspace organised and adapt your tool panel to your specific tasks.

Choose the right chair for your workbench 

For many tasks,  particularly assembly and precision work, it’s useful to sit down occasionally to vary your working position. An ergonomic work chair with adjustable height provides support and helps reduce tension in your arms and shoulders.
A sit-stand chair or support stool is a great option for relieving pressure on the body while maintaining an active posture. For detailed or close-up work, a saddle chair can be ideal for getting close to the work surface and keeping an upright posture. 

How high should a workbench be? 

It depends on the type of work that you perform. As a general guideline, your forearms should rest comfortably parallel to the work surface, with elbows close to your body and shoulders relaxed. 
  • Heavy work: slightly lower height for better leverage. 
  • Assembly and precision work: slightly higher height to avoid leaning forward. 
  • General tasks in a garage or workshop: approximately elbow height works best.

Setting your workbench at the correct height makes a significant difference to ergonomics and helps prevent strain injuries.

Vary your working position to avoid strain 

Even when your workbench is properly adjusted, it’s important to avoid staying in one position for too long. Alternate between standing, sitting and using different types of support throughout the day, ideally every 30-60 minutes.
Short movement breaks, such as rolling your shoulders or stretching your back, boost circulation, improve focus and make a big difference to both your comfort and performance. 
Height-adjustable workbench MOTION
£1,575.00
Standing anti-fatigue mat with bubble surface SUPPORT
£85.00

Tips! Reduce strain with an anti-fatigue mat

Standing on hard floors for long periods can take a toll on your body. An anti-fatigue mat reduces pressure on your knees, hips and back, helping you stay comfortable and energised throughout the day

Invest in an ergonomic workbench and get up to 15 times your money back. 

International studies show that ergonomic improvements can deliver an ROI of between 3 and 15 times the investment (Puleio & Zhao, Return on Investment for Ergonomics Interventions, Humanscale, 2015).

Create an ergonomic workstation with the right products

Summary

An ergonomic workbench is more than just a sturdy surface. It’s about creating a workstation that suits both your body and the tasks you perform. Whether for a garage, workshop or industrial environment, the right workbench height, an ergonomic work chair and thoughtfully chosen accessories help reduce strain injuries and make your workday more efficient and sustainable. 

Need help? Ask our experts!

We at AJ Products are always available to help you with solutions suited just for your business. Contact us if you have questions on the choice of fabric, need some inspiration or want to know the alternatives that would best suit your premises. We can then tell you more about your choices.
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Discover our blogs about ergonomics in the workplace

FAQ

An ergonomic workbench is adapted to both the body and the work tasks. The right height and worktop on the workbench, together with smart accessories, reduce strain and help you work more efficiently while preventing pain in your back, shoulders and joints. 
Choose a workbench that matches your work tasks and offers the right ergonomic support. A height-adjustable bench makes it easier to find the ideal working height for both sitting and standing tasks. For workplaces where flexibility is key, a mobile workbench on wheels can make your workflow more efficient and ergonomic. Choose a durable worktop for your garage or workshop that can handle heavy use and daily wear. 
The height depends on the type of work. As a general guideline, your forearms should rest parallel to the work surface. 
Yes, if you use many tools or materials, you’ll save both time and effort with drawers, tool panels or shelves. This helps avoid unnecessary lifting and twisting, keeping everything within easy reach. 
Yes. Research shows that ergonomic improvements at workstations can deliver a return of three to fifteen times the investment through fewer sick days, higher productivity and fewer errors at work (Puleio & Zhao, Return on Investment for Ergonomics Interventions, Humanscale, 2015). A good workbench is an investment that benefits both the body and the business. 
Yes. Research shows that ergonomic improvements can provide a 3-15x return on investment through fewer sick days, increased productivity, and better health (Puleio & Zhao, Return on Investment for Ergonomics Interventions, Humanscale, 2015).

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